CUTTER HEADS


 

VOSTA LMG is designer and manufacturer of cutter heads and tooth systems for cutter powers of 35 kW up to 6.000 kW. The cutter heads are equipped with in-house developed and patented cutting systems.  VOSTA LMG's sand/clay-, multi-purpose and rock cutter heads have significant advantages which guarantee the lowest cost per m3 dredged.

 

There is a wide range of standard type cutter heads available for almost every size cutter dredger. We can also design the cutter head to the client's request.

 

Custom made

VOSTA LMG designs any cutter head to your requirements. With our 30 years  of experience we can optimise the cutter head or even cutter ladder front part to match the charactaristics of your cutter dredger (swing pull/speed, cutter power/speed, ladder weight/dredge pump) as good as possible.  We have performed many comparison tests between the original and custom-made Vosta cutter heads. In all cases there was a significant reduction in cost per m3 dredged. 

 

Enquiries: cutting@vostalmg.com

 

 

 

 

The matrix below shows the standard sizes we recommend for the various pipe sizes and cutter powers.  Many other sizes are available on request. Dimensions or type of connection may change slightly, while still allowing for the standard patterns.

 

Cutter type*

Pipe diameter
[mm]

A
[mm]

B
[mm]

C
[mm]

D
Thread or cone size

Tooth
system

Weight approx
[kg]

Maximum power*
[kW]

TSC04-600-280-5R

200

600

280

120

C 84x68

TSC04

260

50

TSC04-800-325-5R

250-300

775

325

140

C 120x100

TSC04

500

120

TSC04-950-405-5R

300-350

950

405

200

C 120x100

TSC04

550

120

TSC04-1100-390-5R

350-400

1100

390

400

TR160

TSC04

900

150

TSC04-1330-390-5R

400-450

1300

390

400

TR180

TSC04

1.050

170

TSC04-1455-455-5R

450-500

1455

455

440

TR220

TSC04

1.300

200

 

SC10.30-1250-375-6R

400-450

1250

375

450

C 200x175

SC10

1.500

250

SC10.30-1455-465-5R

450-500

1455

465

425

C 235x190

SC10

1.600

250

 

SC15.36-1455-500-5R

450-500

1455

500

355

TR250

SC15

2.200

400

SC15.36-1600-635-5R

500-550

1600

635

430

TR280

SC15

3.000

500

SC15.31-1700-770-5R

550-650

1700

770

420

TR280

SC15

4.500

750

 

SC25.31-1700-805-5R

550-650

1700

805

400

TR280

SC25

5.000

750

SC25.31-2010-740-6R

700-750

2010

740

540

TR420

SC25

7.500

1.200

* For normal operating conditions. Most cutter heads are supplied in a 5- and 6-blade version.

All sizes are approximate. Other types available on request.

 

To meet specific requirements, the Vosta cutter heads can be equipped with several options, such as:

 

  • Liners on the inside, outside or bottom of the back ring
  • Ring adapters on the back ring
  • Grid against large rock

 

Main features

► Heavy duty cutter body

► Low spillage due to optimum hydraulic design

► Efficient and reliable tooth system

► Quick replacement of teeth

► Cutter head is completely free cutting, only the teeth will wear

► Long life adapters with virtually maintenance-free contact surfaces 

 

 

Refits/upgrades

Most of the cutter heads in the world are more than 15 years old and are much less cost-effective than modern cutter heads. We have refurbished many of these cutter heads. We can do this both in our workshop or on location. 

A simple refurbishment might be the replacement of an old type of adapter with the latest Vosta adapter type. A more complex refurbishment might be to completely optimize the cutter ladder front part of the dredger to increase the dredger output in order to decrease maintenance cost significantly.

 

 

 

 

 

Close to a thousand cutter heads have been supplied to many dredging contractors since 1971, when VOSTA LMG supplied the first cutter head to Volker Stevin. More than 50% of these cutter heads are still operational, proving their durability day by day.

 

The list of dredging contractors includes:

 

 

  • Boskalis (The Netherlands)
  • Dredging International (Belgium)
  • Jan de Nul (Begium)
  • Van Oord (The Netherlands)
  • Suez Canal Authority (Egypt)
  • Great Lakes (USA)
  • Bean (USA)
  • Weeks (USA)
  • Gulf Cobla (UAE)
  • Tianjin (China)
  • Longwan Port (China)
  • DCI (India)
  • etc.

 

 

The list of mining companies includes:

  • RBM (South Africa)
  • CRL (Australia)
  • Dupont (USA)
  • Quartzwercke (Germany)
  • Namdeb (Namibia)
  • etc.